Mica CNC Machined Parts
With advanced CNC machines for turning, cutting and milling, we can process mica into various shapes and sizes, such as gasket, washer, flanges and discs according to customers’ requirements.
The mica CNC machined parts are made from rigid mica sheet, which has excellent mechanical strength and electrical properties under normality.
Mica sheet with a thickness > 2.0mm can be processed by CNC machining methods such as cutting, drilling and milling.
Thickness < 2.0mm can be punched by mold tooling. This will process to mica punched parts It’s with a more efficient and low-cost process. But have a higher cost to make mold tools. That’s suit for large qty demand.
How to use the mica sheet – mica parts?
Applies for gasket insulation for home appliances, welding machines, lighting rods, electrical heating elements, and so on
Why purchase mica sheets from a Chinese supplier?
We are a real factory and our mica sheet has good properties:
- High-temperature insulation
- High dielectric strength
- Excellent mechanical strength for durable industrial elements.
- Provide customized process design, and ensure the mica is not laminate and broken when processing.
- Width:1000mm, length<2400mm, thickness: 0.1-100mm
How to cut the mica sheet into mica insulation parts?
When people get the mica sheets, they will process the mica sheet to mica insulation parts. How to cut the mica sheet then? The process method depends on the accuracy of the mica sheet thickness and the mica insulation parts.
Thickness < 2.0mm mica sheet can be punched by mold tooling.
Mica sheets with a thickness > 2.0mm can be processed by CNC machining methods such as cutting, drilling and milling.
When using the saw to cut the mica sheet, we can control size tolerance: +/-0.5mm
When using the CNC process for the mica sheet, we can control the size tolerance: +/-0.2mm
After getting the mica parts new inquiry. How will we process the mica project?
Step 1: Mica Sheet Sample (Unprocessed mica sheet in A4 size):
The mica sheet sample is free. That tests the mica sheet properties, appearance, and thickness.
Step 2: Mica Part Sample (Processed as customized design):
Confirm the customer’s design, quote, and confirm the process method, then arrange the sample.
As a reliable supplier, we will do the quote and the process file introduction clearly once we get your inquiry.
Note: It is normally there a smell when using the heating equipment for the first time. After that, it will be in good condition.
Also, there are specially designed Low Smoke Mica Sheet supplies.
TDS
| Phlogopite mica sheet |
| HP5 |
| Properties | Description | Units |
| Color | Golden | / |
| Thickness | 1.5 | mm |
| Density | 1.6—2.5 | g/m² |
| Yield strength | ≥100 | Mpa |
| Dielectric strength | ≥15 | kv/mm |
| Resistivity | ≥1.0*10^10 | MΩ·m |
| moisture absorption | ≤1.5 | % |
| thermal conductivity | ≤0.4 | W/m·K |
| Flame retardance | V0 | / |
| Fire resistance | 1000℃ fire not burn through within 5 mins | / |
YT MICA fully implement the ISO 9001-2015 quality system operation,as a stan- dardization of internal management,strengthen the system building an important measure.A strict quality control system has been established,from raw materials, processes, finished products inspection,to ensure that every link in the production process is strictly in accordance with the standards for testing.
YT Mica has equipped with various fire-resistant testing devices and can assist customers in developing fire-resistant cable products according to different standards of various countries, providing one-stop solution service.
1. According to different requirements, we have compiled a total of 64 testing items for mica products, including physical properties, electrical properties, thermal properties, aging properties, and flame retardant properties, which basically cover all the requirements for mica performance testing;
2. At present, YT MICA is capable to detect 50 items of the testings and provide theoretical support quickly for different application scenarios of mica products.
Yitian Mica has obtained 5 invention patents, 21 practical patents, 20 software registration rights, and 3 trademarks. More intellectual property rights has been applied for verification.
YTMICA 5 invention patents:
a mica insulation material for battery cells and its processing & application.
a squeeze-resistant fireproof mica tape for power batteries and its processing & application.
high-temperature resistant mica tape & mica thermal insulation parts and their production methods.
a processing method for fire-resistant mica tape.
a fire-resistant insulation tape for optical cables.
System certifications obtained:
ISO9001 Quality Management System Certificate
ISO14001 Environmental Management System Certificate
ISO45001 Certificate of Occupational Health&Safety Management
IATF 16949 Quality Management System certificate
SA8000 Social Responsibility Management System Certificate
YT Mica has a dedicated R&D department working on innovations and the development of your projects. It is our longstanding experience with processing natural mica that allows us to provide tailor-made solutions for our end customers. Our product development and application engineering specialists will be in close cooperation with our customers to identify their needs and meet their specific requirements. If we don't have an immediate solution for you, our R&D department will work with you to develop and deliver the best possible solution that will meet your needs.
We have invested and developed expertise in machining, drilling, cutting, sawing and punching, thermal pressing/stamping our products to provide the best solutions to our customers. From our home made mica sheets we can manufacture pieces according to your technical specifications.
Know more about YT Mica at www.ncnc.cn
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Mica CNC Machined Parts Images
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